Hillshire Farm Smoked Sausage Air Fryer Recipe: Enhancing Flavor And Convenience

hillshire farm smoked sausage air fryer recipe

Welcome to our comprehensive guide on cooking Hillshire Farm smoked sausage in an air fryer! If you’re looking for a delicious, hassle-free way to prepare this classic delicacy, you’re in luck. In this article, we’ll explore the food science behind cooking smoked sausage, share culinary insights, provide a step-by-step guide for preparing your sausage in the air fryer, and offer tips, variations, and doneness checks to ensure a mouthwatering result. Let’s dive in!

Understanding the Food Science

The Role of Smoking

Hillshire Farm smoked sausage owes its distinctive flavor to the process of smoking. Smoked sausages are typically made by combining ground meat, spices, and other ingredients, then filling casings and exposing them to smoke from burning wood. The smoking process imparts a rich, smoky essence while also acting as a natural preservative.

The Air Fryer Advantage

Using an air fryer to cook smoked sausage offers several benefits. With the air circulation and intense heat generated by the fryer, a perfectly browned and crispy exterior can be achieved while retaining moisture inside. Additionally, air frying reduces the need for excessive oil, making it a healthier option compared to traditional frying methods.

Selecting the Perfect Sausage

For a delectable outcome, it’s crucial to choose the right Hillshire Farm smoked sausage. Follow these tips to make an informed selection:

  1. Variety: Hillshire Farm offers a range of smoked sausages to cater to diverse tastes. From classic beef to savory turkey, you can choose your preferred variety based on personal preference and dietary needs.
  2. Size: Consider the size of the sausage links to ensure they fit comfortably inside your air fryer without overcrowding. Maintaining adequate space allows for even cooking and proper browning.

Cleaning and Preparing Your Air Fryer

hillshire farm smoked sausage

Before using your air fryer, it’s essential to clean it thoroughly. Follow these easy steps:

  1. Unplug the air fryer and allow it to cool completely.
  2. Remove the basket or trays from the fryer and wash them using warm, soapy water. Rinse thoroughly and pat dry.
  3. Wipe down the exterior of the air fryer using a damp cloth to remove any residue or grease.
  4. Reassemble and ensure everything is dry before use.
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Preparing Your Hillshire Farm Smoked Sausage

hillshire farm smoked sausage

Now it’s time to prepare your smoked sausage for air frying. Here’s a step-by-step guide:

  1. Ingredients:

    • Hillshire Farm smoked sausage links
    • Optional: Olive oil spray, barbecue sauce, or other condiments for serving
  2. Preheat the Air Fryer:

    • Set the air fryer temperature to 400°F (200°C) and allow it to preheat for 3-5 minutes.
  3. Sausage Placement:

    • Arrange the smoked sausage links in a single layer in the air fryer basket or on the tray, without overcrowding. This ensures optimal browning and even cooking.
  4. Cooking Time:

    • For a standard-sized smoked sausage link (approximately 6-8 inches), cook for 10-12 minutes. However, cooking times may vary depending on sausage thickness, air fryer model, and personal preference.
    • Flip the sausage halfway through to promote even browning.
  5. Doneness Check:

    • Ensure the smoked sausage reaches an internal temperature of 160°F (71°C) using a meat thermometer. This guarantees food safety and proper doneness.
  6. Finishing Touches:

    • Once cooked, remove the smoked sausage from the air fryer and let it rest for a couple of minutes. This allows the juices to redistribute, ensuring maximum flavor and tenderness.
    • Serve the smoked sausage as is or elevate it by brushing on barbecue sauce or other condiments of your choice.

Tips and Variations

close up view of air fried hillshire farm smoked sausage

To take your Hillshire Farm smoked sausage air fryer recipe to the next level, consider these tips and variations:

  1. Flavorful Marinade:

    • Marinating the smoked sausage before air frying can add depth and complexity to the flavor. Using ingredients like Worcestershire sauce, garlic, and herbs can infuse the sausage with a tantalizing taste.
  2. Jazzing up the Sausage:

    • Inject a burst of flavor into your smoked sausage by experimenting with different seasonings or stuffing it with cheese, jalapenos, or onions.
  3. Sausage and Vegetable Medley:

    • Create a complete meal by adding your favorite vegetables, such as bell peppers, onions, or zucchini, to the air fryer alongside the smoked sausage. Toss them in olive oil, salt, and pepper for a delightful side dish.
  4. Bun or No Bun:

    • Serve your perfectly air-fried smoked sausage in a classic bun or try it bun-less for a low-carb option. Don’t forget to add your favorite toppings like mustard, ketchup, sauerkraut, or relish.
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Cleaning and Maintenance

close up view of air fried hillshire farm smoked sausage

To keep your air fryer in top condition and ready for your next Hillshire Farm smoked sausage adventure, follow these cleaning and maintenance tips:

  1. Prompt Cleaning:

    • Allow the air fryer to cool completely after use, then clean it immediately to prevent any stubborn residue from adhering.
  2. Hand Washing:

    • Wash the removable parts, such as the basket or trays, in warm, soapy water. Avoid abrasive cleaners to protect the non-stick coating.
  3. Exterior Cleaning:

    • Wipe down the exterior of the air fryer with a damp cloth or sponge. Ensure the unit is unplugged and never submerge it in water.
  4. Regular Maintenance:

    • Refer to the manufacturer’s instructions for any additional maintenance recommendations specific to your air fryer model, such as oiling the fryer basket or replacing filters.


Congratulations! You’ve now become well-versed in the art of cooking Hillshire Farm smoked sausage in an air fryer. With the food science, culinary details, selection tips, cleaning guidelines, and step-by-step recipe provided, you have all the necessary tools to create a mouthwatering delicacy. Experiment with variations, embrace personal preferences, and enjoy the convenience and succulent flavor that this recipe brings. Happy cooking, and bon appétit!

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  • FAQS On Hillshire Farm Smoked Sausage Air Fryer Recipe

    Can I Cook Hillshire Farm Smoked Sausage In An Air Fryer?

    Yes, you can! Air frying is a great way to cook Hillshire Farm smoked sausage as it creates a crispy and delicious outer layer while still keeping the inside juicy and tender.

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    What Type Of Air Fryer Is Best For Cooking Hillshire Farm Smoked Sausage?

    Any type of air fryer will do, but it is recommended to use a basket-style air fryer for evenly cooking the sausage. Make sure to preheat the air fryer before cooking.

    How Long Should I Cook Hillshire Farm Smoked Sausage In The Air Fryer?

    Generally, it takes about 10-12 minutes to cook in an air fryer, depending on the thickness of the sausage. It is important to check the internal temperature with a meat thermometer to ensure it reaches 165°F.

    Do I Need To Preheat The Air Fryer Before Cooking The Sausage?

    Preheating the air fryer is recommended as it ensures that the sausage is cooked evenly and prevents any undercooked spots. You can preheat the air fryer for 2-3 minutes before placing the sausage inside.

    Can I Cook Frozen Hillshire Farm Smoked Sausage In An Air Fryer?

    Yes, you can cook frozen sausage in an air fryer. However, it may take a bit longer to cook. Make sure to adjust the cooking time by a few minutes and check the internal temperature before consuming.

    What Other Ingredients Can I Add To The Sausage For More Flavor?

    You can add various herbs, spices, and vegetables to the sausage before cooking to enhance the flavor. Some popular choices include garlic, onion, peppers, and Italian seasoning.

    Can I Use The Leftovers For Other Dishes?

    Absolutely! Leftover Hillshire Farm smoked sausage can be used in a variety of dishes such as pasta, sandwiches, stir-fries, and soups. Just make sure to store it properly in an airtight container in the fridge.